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Low Noise Roller

FJSRoller super low noise roller is by far the best solution to conveyor noise in the market. Based on 24 years experience in roller design, manufacturing and customer service, FJSRoller launched the 5th generation super low noise roller in the year of 2012. It gains its reputation among customers by years of application. 
  • Φ76-Φ219 and customized

  • FJS ROLLER

Availability:


low noise pipe conveyor roller       ● Super Low Noise

           Lower the noise by 15-30dB.

       ● Belt Friendly

           Highly wear resistance; Self-lubricating.

       ● Light Weight

           Easy to carry; 

           Less power consumption, smaller motor 

            required.

       ● Excellent T.I.R

           T.I.R ≤ 0.1mm.

       ● Zero Build-ups

           No belt mis-tracking,less down time.

       ● Significantly improve the life of bearing

           Designed Roller working life is            80,000hours.


UHMWPE VS HDPE



Superior Material:

Roller pipe are made of modified ultra high molecular weight polyethylene(UHMW-PE), an engineering plastic with a molecular weight of approximately 3 to 3,5 million g/mol, noise damping, highly wear resistance, self-lubricating.


Plus, with precise machining, it can significantly lower the TIR rate to 0.1mm or even less, dynamically balance to ISO1940-G16, lower the noise produced by vibration.



conveyor roller low noise technology


Patented Noise Reducing Lip Sealing System:

1. Mutipal lip sealing system will block the noise produced by beaing and prevent any contaminants such as dust, sludge, water etc.

2. Amplitude weakening sleeve around the shaft will lowering the noise that travelling through the shart.

3. Using deep groove ball bearing will produced less noise.



low noise roller structure





Patented Structure:

FJSRoller patented U shaped ventilating groove pipe structure can let the wind go through the belt and roller, reduce the noise produced by wind force, also can lower the friction between roller and belt.








Specifications:


low noise uhmw idler


Standard: CEMA / JIS / DIN / ISO


Roller Diameters:


Φ63.5 Φ76 Φ89 Φ102
Φ108 Φ114 Φ127 Φ133
Φ140 Φ152 Φ159 Φ165
Φ178 Φ191 Φ194 Φ219


Roller Performance:

No.

Test items

Unit

Results

1

T. I.R

mm

≤0.1

2

Axial   displacement

mm

≤0.5

3

Axial displacement after falling

mm

<1.2

4

Axial   load

KN

>15

5

Rolling resistance

N

≤2.5

6

Water spay running test

g

0

7

Underwater running test

g

0

8

Coefficient   of friction

-

≤0.1


On-site Noise Test

conveyor Low noise roller test

Belt Width (mm)

Speed (m/s)

Capacity (t/h)

Noise Level (dB)

1m

30m

800

2.5

500-600

<60

<46

1000

3.8

900-1000

<60

<48

1200

4.2

1500

<65

<50

1200

4.5

2200

<70

<52

1400

4.95

2500

<70

<54


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FJS ROLLER
Henan North China Industrial Plastic Co.,Ltd
  New Manufacturing Industrial Zone, 
        Anyang, Henan, China 456150

  +8613783886666
  sales@fjsroller.com
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